Target isolation system, high power laser and laser peening method and system using same

ABSTRACT

A system for applying a laser beam to work pieces, includes a laser system producing a high power output beam. Target delivery optics are arranged to deliver the output beam to a target work piece. A relay telescope having a telescope focal point is placed in the beam path between the laser system and the target delivery optics. The relay telescope relays an image between an image location near the output of the laser system and an image location near the target delivery optics. A baffle is placed at the telescope focal point between the target delivery optics and the laser system to block reflections from the target in the target delivery optics from returning to the laser system and causing damage.

REFERENCE TO RELATED APPLICATION

The present application claims the benefit of U.S. Provisional PatentApplication No. 60/515,726, entitled TARGET ISOLATION SYSTEM, HIGH POWERLASER AND LASER PEENING METHOD AND SYSTEM USING SAME, invented by Daneet al., and filed on 30 Oct. 2003.

GOVERNMENT CONTRACT INFORMATION

The United States Government has rights in this invention pursuant toContract No. W-7405-ENG-48 between the United States Department ofEnergy and the University of California for the operation of LawrenceLivermore National Laboratory.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to methods using high power laser systems,and mirror systems for high power lasers based on Stimulated BrillouinScattering SBS phase conjugation, to use of such lasers in masteroscillator/power amplifier configurations, and to methods and systemsfor laser peening based on the same.

2. Description of Related Art

The use of mechanical shocks to form metals and to improve their surfaceproperties has been realized for ages. In current industrial practice, apeening treatment of metal surfaces is accomplished by using highvelocity shot. Treatment improves surface properties and veryimportantly for many applications, results in a part displayingsignificantly improved resistance to fatigue and corrosion failure. Awide range of components are shot peened in the aerospace and automotiveindustries. However, for many applications, shot peening does notprovide sufficiently intense or deep treatment or cannot be used becauseof its detrimental effect on the surface finish.

With the invention of the laser, it was rapidly recognized that theintense shocks required for peening could be achieved by means of alaser-driven, tamped plasma. B. P. Fairand, et al., “Laser Shot InducedMicrostructural and Mechanical Property Changes in 7075 Aluminum,”Journal of Applied Physics, Vol. 43, No. 9, p. 3893, September 1972.Typically, a plasma shock of 10 kB to 30 kB is generated at metalsurfaces by means of high energy density (about 200 j/cm²), short pulselength (about 30 nanoseconds) lasers. A thin layer of metal tape, blackpaint or other absorbing material on the metal surface provides anabsorber to prevent ablation of the metal. A confining or tampingmaterial such as water covers the surface layer providing an increasedintensity shock. These shocks have been shown to impart compressivestresses, deeper and more intense, than standard shot peening. Intesting, this treatment has been shown to be superior for strengtheningcomponents from fatigue and corrosion failure. However, lasers with bothsufficient energy and sufficient repetition rate to achieve productionthroughput at affordable costs have been difficult to provide.

One laser system which has been utilized for this purpose is describedin our prior U.S. Pat. No. 5,239,408, entitled HIGH POWER, HIGH BEAMQUALITY REGENERATIVE AMPLIFIER. The laser system described in the justcited '408 patent comprises a high power amplifier in a masteroscillator/power amplifier MOPA configuration capable of producingoutput pulses greater than 20 joules per pulse with the pulse width onthe order of 20 to 30 nanoseconds or less using a wavefront correctingconfiguration based on a stimulated Brillouin scattering SBS phaseconjugator/mirror system. The '408 patent refers to U.S. Pat. No.5,022,033, entitled RING LASER HAVING AN OUTPUT AT A SINGLE FREQUENCY,as one implementation of a master oscillator. The oscillator geometrydescribed in U.S. Pat. No. 5,022,033 produces very low energy pulses andtherefore requires many more amplifier passes than is achievable withthe amplifier system described in the '408 patent. In some applications,the master oscillator used in the system of the '408 patent was astanding-wave (2 mirror linear resonator) oscillator with an etalonoutput coupler. Another master oscillator configuration is described inour co-pending U.S. patent application Ser. No. 10/696,989, filed 30Oct. 2003, entitled SELF-SEEDED SINGLE-FREQUENCY SOLID-STATE RING LASER,AND SINGLE-FREQUENCY LASER PEENING METHOD AND SYSTEM USING SAME, whichis based on U.S. Provisional Application No. 60/471,490 filed 16 May2003, entitled SELF-SEEDED SINGLE-FREQUENCY SOLID-STATE RING LASER, ANDSINGLE-FREQUENCY LASER PEENING METHOD AND SYSTEM USING SAME and on U.S.Provisional Application No. 60/471,490 filed 16 May 2003, entitledSELF-SEEDED SINGLE-FREQUENCY SOLID-STATE RING LASER, ANDSINGLE-FREQUENCY LASER PEENING METHOD AND SYSTEM USING SAME, whichUnited States utility application is incorporated by reference as iffully set forth herein.

A high power laser system such as that defined in the '408 patent, andin U.S. Pat. No. 5,689,363 “LONG-PULSE-WIDTH NARROW-BANDWIDTH SOLIDSTATE LASER,” employs a relay telescope for relaying images of the beamfrom the injection end of the system to the amplifier end and back.During the amplification process the beam passes through the relaytelescope, passes through an amplifier, passes back through the relaytelescope and then is routed via polarization rotation followed byreflection or transmission off of a polarizer element. During thepolarization splitting process, the beam is not completely separated dueto less than 100% rotation of the polarization and due to less than 100%separation (contrast) by the polarizer. The non-separated portion of thebeam continues passing through the relay telescope and is re-amplified,often obtaining sufficient power so that it can become a damage problemelsewhere in the optical system. Stray or “ghost” reflections can alsobe amplified and need to be separated from the main beam. Some type ofhardware setup is needed to allow alignment of the system, and thenamplification and propagation of the desired high power beams whileeliminating the unwanted beams.

It has been shown by the inventors that it is very important to place arelay-image of the distorted aperture of the amplifier at the input tothe SBS phase conjugate mirror. This prevents the free opticalpropagation of the distorted beam which can cause phase aberrations thatare introduced by the amplifier to be converted into non-uniformities inthe spatial profile (irradiance distribution) of the beam. This iscritical since an SBS phase conjugator very effectively reverses theoptical wavefront of the input beam but often does not reproduce theirradiance profile with high fidelity. Therefore, wavefront errors thatare converted to irradiance distribution errors may not be adequatelycorrected. In the relay-imaged system, the wavefront errors areaccurately transported to the SBS phase conjugator. Nonuniformitiesintroduced by imperfect irradiance reproduction in the nonlinear mirrorare then minimized in the final amplifier passes due to gain saturationin the amplifier(s).

However, the multi-pass amplifier system can generate undesirable weak“ghost” beams that result from small shortcomings in the polarizationcontrol used for beam path switching. The amplifier optical train isdesigned so that these weak ghosts are emitted at slightly differentangles from the main beam so that they should theoretically notinterfere with the SBS phase-conjugation of the much more powerfulprimary beam. However, when the SBS mirror is operated at very highenergies, well above its threshold, these weak beams can enter the celland, even though they would be below threshold on their own, they can beefficiently reflected by the SBS mirror in a four-wave-mixing nonlinearinteraction with the main input and output beams. Such beams can thencause damage to optical components in the system as they propagatewithin the amplifier.

An SBS phase-conjugated MOPA laser has very robust alignmentcharacteristics since the lowest order aberration that is corrected bythe phase-conjugate mirror is tilt. This means that the laser system canbe very tolerant of small drifts in the precise alignment of opticalcomponents without causing a loss in output power or causing are-pointing of the laser output. However, delivering the beam,propagating in the forward direction, to the SBS mirror must still beaccomplished with some degree of precision. Prior art systems haverequired periodic monitoring and alignment adjustment by very skilledscientists. Thus, tools for simplifying the alignment of the system areneeded.

An important issue in the operation of a high pulse energy, high averagepower, solid-state laser is preventing the possibility of internaloptical damage to the amplifier due to nonlinear self-focusing of theamplified beam in the SBS medium. This is caused by the fact that thepresence of a high optical irradiance inside the optical gain medium cancause small changes in the effective refractive index, an effectgoverned by the nonlinear refractive index of the material. Since thisvariation in index is correlated to small irradiance variations in thebeam, these irradiance variations can grow until the beam profile breaksup into very small and very intense filaments, which damage the gainmedium. This process is referred to as nonlinear self-focusing and canpose a serious limitation to the maximum pulse energy and peak poweravailable from a solid-state laser.

For a laser processing application such as laser peening or peenforming, it is important that the laser pulses have the correct pulseduration, which depends on the type and thickness of material to betreated. In the high power, short pulse length, laser systems needed forthese applications, controlling pulse duration is difficult. Techniquesfor controlling pulse duration are desirable for such systems.

In a laser peening application and in other applications of high powerlaser energy to target work pieces, a pulsed laser output is directed toa target for processing. Target surfaces are often comprised ofreflective surfaces such as metal tape used in a laser peeningapplication. In laser peening, the incident laser energy breaks down thetarget surface and rapidly forms a high temperature plasma. When fullyformed, this plasma comprises a blackbody in that it is highlyabsorptive. However, during the early time portion of the pulse, thetarget surface is reflective and if its surface normal is oriented backalong the laser optical axis, significant beam energy can be reflectedback to the laser. This reflected light can damage the laser optics ifallowed to propagate sufficiently far back up the axis. The laser beamis typically focused onto the target surface with a set of lenses usedas target delivery optics, as described in U.S. Pat. No. 6,198,069,entitled “LASER BEAM TEMPORAL AND SPATIAL TAILORING FOR LASER SHOCKPROCESSING.” If the target surface were to be placed precisely at thefocus of the lenses in the target delivery optics, the reflected beamwould be returned with exactly reversed focusing characteristics andwould match the incoming beam dimensions as it counter-propagates alongthe beam path. However, in most cases, the target is placed before thebeam reaches focus to generate a required laser energy density in thedesired spot size. In this situation, the reflected beam returns withdifferent propagation characteristics than the incoming beam. This cancause the reflected beam to come to focus at undesirable locations inthe optical beam train such as at the surfaces of critical opticalcomponents such as lenses and mirrors. This can result in permanentdamage to these critical components in the optical beam train. Further,the local shape and curvature of the target can add to the focusingcharacteristics of the reflected beam, resulting in unexpected focusedhot spots in the reflected beam. Finally, laser peening generally uses aflowing transparent liquid layer (such as water) over the treatedsurface. Small ripples and non-uniformities in the surface of the watercan also result in beam distortion in the reflected beam and unexpectedfocusing characteristics. A means is needed to significantly reducelaser energy reflected back from the target to prevent damage.

SUMMARY OF THE INVENTION

The present invention provides a high power laser system and componentsthereof, including a high-power SBS phase conjugator/mirror system,alignment tools and optical elements for blocking ghost and unwantedbeams, which address issues outlined above. The system and componentsthereof, are particularly useful in laser peening systems, but have manyapplications in high power laser systems.

The present invention is embodied by a laser system, such as a masteroscillator/power amplifier system, that comprises a gain medium and astimulated Brillouin scattering SBS mirror system having an inputarranged to reflect an incident pulse back through the gain medium. TheSBS mirror system is adapted to receive pulses of greater than twojoules per pulse, with pulse widths of less than 20 nanoseconds.

The SBS mirror system includes an SBS medium that comprises a compoundhaving a negative non-linear index of refraction with an absolute valueof less than about 1×10⁻¹² esu, such as a perfluoro compound. In someembodiments, the SBS mirror system includes SBS cells adapted for insitu filtering of the SBS medium. For example, first and second SBScells are plumbed with a pump and a filter used for filtering the SBSmedium. The filter has a pore size of about 0.1 microns or smaller, toremove particulates from the SBS medium which can cause problems at thehigh energies encountered in embodiments of the present invention.

An SBS relay telescope having a telescope focal point is placed betweena selected location in the laser system and the SBS mirror system, andrelays images of an output of the gain medium between an image locationon the beam line, and an image location near the input of the SBS mirrorsystem. A baffle at the telescope focal point blocks off angle beams. Insome embodiments of the system, a beam splitter is placed between theSBS mirror system and the SBS relay telescope, directing a fraction ofthe beam to an alternate beam path having an alternate path focal point.An alignment detector is placed at the alternate path focal point, whichacts as an alignment fiducial for the laser system.

Embodiments of the invention comprise an SBS mirror system having twoSBS cells. A first SBS cell is adapted to receive a collimated input. Asecond SBS cell is adapted to focus the beam within the SBS medium. Insome embodiments of the invention, an adjustable attenuator is placedbetween the collimated SBS cell and the focused SBS cell, by which pulsewidth of the reflected beam can be adjusted.

In some embodiments of the present invention, the laser system includesan optical path having an intracavity relay telescope with a telescopefocal point for imaging an output of the gain medium between an imagelocation at or near the gain medium and an image location at or near anoutput coupler for the laser system. The intracavity relay telescopeincludes a first relay lens and a second relay lens then arranged tofocus the beam at a telescope focal point within a vacuum chamber. Akinematic mount is provided within a vacuum chamber, and adapted tosecure beam baffles near the telescope focal point. An access port onthe vacuum chamber is adapted for allowing insertion and removal of thebeam baffles. A first baffle formed using an alignment pinhole apertureis used during alignment of the laser system. A second tapered bafflereplaces the alignment aperture during operation and acts as a far-fieldbaffle. The tapered baffle comprises a solid member having an opticallytransparent channel, such as a hollow bored through the member. Theoptically transparent channel has openings on opposite ends of the solidmember and a waist within the solid member near the telescope focalpoint. The waist is smaller than the openings on the ends. The channelhas sides which taper near the waist so that off angle beams strike thebaffle at a grazing angle of incidence. By striking the baffle at agrazing angle of incidence, the fluence levels at the impact areas ofthe blocked beams are reduced, and damage to the baffle is avoided. Insome embodiments, near field baffles are also mounted on the relaytelescope adjacent to at least one of the first and second relay lenses.

The present invention is also embodied by a system for applying a laserbeam to work pieces. The system includes a laser system producing anoutput beam. Target delivery optics are arranged to deliver the outputbeam to a target work piece. A relay telescope having a telescope focalpoint is placed in the beam path between the laser system and the targetdelivery optics. The relay telescope relays an image between imagelocation near the output of the laser system and an image location nearthe target delivery optics. A baffle is placed at the telescope focalpoint between the target delivery optics and the laser system to blockreflections from the target in the target delivery optics from returningto laser system and causing damage.

A number of individually inventive components are combined in variousembodiments of the present invention. For example, the unique SBS mirrorsystem described above can be applied in a wide variety of environments.Likewise, the intracavity relay telescope with a tapered baffle can beapplied for many high power laser systems.

One embodiment of the present invention combines these components in ahigh power laser system. The high power laser system includes anamplifier configuration including a gain medium, a polarization rotator,a passive polarizer and a plurality of reflectors configured to definean optical path including a ring through the gain medium, the passivepolarizer and the polarization rotator. A phase conjugator is configuredto receive the beam from the optical path after the pulse is proceededone or more transits through the optical path. The phase conjugator isfurther configured to return the beam with reversed phase to the opticalpath where it proceeds an equal number of transits in the oppositedirection before exiting the optical path at the passive polarizer. Amaster oscillator seeds the amplifier with a single frequency pulse. Anintracavity relay telescope within the optical path images an output ofthe gain medium at the image location near the output coupler. A taperedbaffle is positioned at the focal point of the relay telescope asdescribed above. In addition, the phase conjugator is implemented usingan SBS mirror system as described above. Finally, a relay telescope isused for imaging the output of the amplifier near target deliveryoptics, and includes a baffle for blocking back reflections from thetarget and target delivery optics. The laser system produces anddelivers a high-power, short pulse length, high-quality beam for use insuch applications as laser peening. The present invention in someembodiments delivers output pulses greater than 10 Joules per pulse,with a variable pulse width as small as 30 nanoseconds, 20 nanosecondsand less.

The present invention can also be embodied by a method for laser shockpeening a target work piece. The method includes in one embodimentcoupling a seed pulse into a ring shaped optical path including anamplifying medium. Next, an image of an output of the amplifying mediumis relayed to an SBS phase conjugator system and phase reversing thepulse in the SBS phase conjugator system after one or more transitsthrough the ring in which the pulse traverses the amplifying medium.Then, the method includes relaying an image of the output of theamplifying medium to an output coupler, after the pulse traverses theamplifying medium in an equal number of transits through the ring in anopposite direction to provide a wavefront corrected output pulse. Thewavefront corrected output pulse comprising an image of the output ofthe amplifying medium is coupled out of the ring at an output coupler.The first and second relaying steps are accomplished using anintracavity relay telescope with a tapered baffle at the telescope focalpoint to block off angle beams. An embodiment of the method includescontrolling the pulse width of the wavefront corrected output pulse bycontrolling a threshold of the SBS phase conjugation system. Anembodiment of the method includes using an SBS medium having a lownon-linear index of refraction, which has been in situ filtered toremove particulates. An embodiment of the method includes aligning theamplifier ring using an alignment fiducial in the SBS phase conjugationsystem. An embodiment of the method includes relaying an image of thewavefront corrected output pulse via a relay telescope outside thecavity, having a baffle at the telescope focal point, to target deliveryoptics, which in turn deliver the output pulse to the target work piece.

Other embodiments, aspects and advantages of the present invention canbe seen on review of the drawings, the detailed description and theclaims, which follow.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic diagram of a master oscillator/power amplifierlaser system according to an embodiment of the present invention.

FIG. 2 is a schematic diagram of an SBS mirror system according toembodiments of the present invention.

FIG. 3 illustrates an intra-cavity relay telescope including a baffle ona kinematic mount according to embodiments of the present invention, andsuitable for use with the laser system of FIG. 1.

FIG. 4 illustrates the relay telescope of FIG. 3, in which the baffle onthe kinematic mount is a tapered baffle, according to embodiments of thepresent invention, and suitable for use with the laser system of FIG. 1

FIG. 5 shows a perspective of a tapered baffle having an opticallytransparent channel according to embodiments of the present invention.

FIGS. 6 and 7 illustrate a cross-sectional view of a tapered baffle,with beam lines for passed and blocked beams, respectively.

FIG. 8 is a simplified diagram of a relay telescope between a lasersystem and target delivery optics with a baffle, according toembodiments of the present invention.

FIG. 9 illustrates aspects of a relay telescope according to embodimentsof the present invention.

FIG. 10 is a schematic diagram of a laser peening system according tothe present invention.

DETAILED DESCRIPTION

A detailed description of embodiments of the present invention isprovided with reference to FIGS. 1–10.

The basic architecture of the master oscillator/power amplifierconfiguration with a regenerative laser amplifier including an SBS phaseconjugator mirror system and relay telescope with a baffle is shown inFIG. 1. The embodiment of FIG. 1 is an improved version of a similaramplifier described in U.S. Pat. No. 5,239,408, which is incorporated byreference as if fully set forth herein. The amplifier system of FIG. 1includes a rotator 140, such as a Pockels cell or Faraday rotator, afirst intra-cavity relay telescope 120, a slab-shaped gain medium 150, asecond intra-cavity relay telescope 170 and an SBS phaseconjugator/mirror system 160. The slab 150 is enclosed in a pump cavity(not shown). Two polarizers 102 and 106 are also included for capturingan input pulse, and extracting an output pulse, respectively. Sevenflat, highly reflecting mirrors 111, 112, 113, 114, 115, 116, and 117,define an optical path through the slab 150, and telescope 120, andpolarizer 106, and telescope 170 connect the ring to SBS phaseconjugator 160. An additional relay telescope 180 relays images fromnear the output at polarizer 160 of the ring amplifier to targetdelivery optics not shown.

In operation, a master oscillator 100 supplies an input pulse which hasS polarization. The pulse reflects off polarizer 102, proceeds throughan isolation Pockels cell 140 remaining unchanged in polarization, andis further reflected off polarizer 106 into a ring shaped optical pathdefined by mirrors 111–117, proceeding for this ring transit in acounter-clockwise direction off of the polarizer 106.

In the ring, the beam enters the 90 degree rotator 108 which rotates thebeam by 90° to the P polarization. The pulse proceeds through mirrors111 and 112 along optical path 119 through relay telescope 120.

The telescope 120 includes a vacuum chamber 122 having a first lens 124mounted by a vacuum tight seal 126, and a second lens 128 mounted byvacuum tight seal 130. A baffle 129 at the telescope focal point insidethe vacuum chamber 122 blocks off angle beams and ghost reflections.

From telescope 120, the beam proceeds through mirror 113 into andthrough the slab 150 where it is reflected by mirrors 114 and 115 backthrough the slab 150. Near unity fill of the pumped volume isaccomplished by a first zig-zag pass and a second zig-zag pass which areessentially mirror images about the direction of propagation. In thisway, the second zig-zag pass will tend to extract gain from regions thatmay have been missed in the first pass.

From slab 150, the beam is reflected off mirror 116 along path 142through telescope 120, off mirror 117 where it is reflected back intopolarizer 106. Since the beam has been rotated by the 90 degree rotator108 from the S polarization to the P polarization, the P polarized beamis transmitted by polarizer 106 to 90 degree rotator 108 to proceedthrough the ring counter-clockwise a second time. However, during thissecond pass through the ring, 90 degree rotator 108 rotates thepolarization by 90° back to the S polarization. Therefore, when the beamreaches the polarizer 106 at the end of a second pass through the ring,it will be reflected into SBS phase conjugator 160, through the secondintra-cavity relay telescope 170.

The beam proceeding back out of the SBS phase conjugator, still havingthe S polarization, but reversed phase error, will be reflected bypolarizer 106 in a clockwise direction to mirror 117 where it willproceed along path 142 through telescope 120 to mirror 116. From mirror116, the beam will proceed through slab 150 a first time and bereflected back through the slab 150 a second time by mirrors 114 and115. Proceeding out of slab 150, the beam will be reflected off mirror113 and proceed back through telescope 120 and mirrors 112 and 111 to 90degree rotator 108. The 90 degree rotator 108 will rotate thepolarization by 90° back to the P polarization and transmit the beam topolarizer 106, thus completing a third pass through the ring, but thistime in the reverse direction from the first two passes.

Since the beam has a P polarization, the beam will pass throughpolarizer 106 and proceed clockwise through the ring for a fourth passthrough the ring, or a second pass in the reverse direction. At the endof this fourth pass through the ring, the 90 degree rotator will rotatethe polarization back to the S polarization causing the beam to reflectoff of polarizer 106 out of the ring and into isolation Pockels cell140. By this point, the net accumulated phase error is essentially zero,providing a wavefront corrected output pulse. Isolation Pockels cell 140or Faraday rotator will rotate the polarization of the beam to the Ppolarization enabling the beam to pass through polarizer 102 as a highenergy output pulse.

Thus, the amplifier illustrated in FIG. 1 exhibits reduced diffraction,minimizing the likelihood of high peak perturbations in a beam, byutilizing two paths around the ring before entering the phaseconjugator, and two equal and opposite paths around a ring after exitingthe phase conjugator. The ring, further, utilizes a passive phaseshifter instead of a Pockels cell. Additionally, all optical componentsare placed near the image planes by the use of relay telescopes (twopaths through first intracavity telescope 120 and of the secondintracavity telescope 170). The amplifier also exhibits higher gain toloss ratio, with two slab passes providing gain in each ring transit.The SBS phase conjugator acts as a mirror system and offsets phaseaberrations in the beam. In embodiments of the invention, the SBS phaseconjugator/mirror system 160 includes components used for pulse widthcontrol, used as an alignment fiducial for the optical path in the ring,and which limit self-focusing and other aberrations induced by SBSmedia.

The single-frequency master oscillator 100 in FIG. 1 in one preferredembodiment, comprises a relaxation pulse-seeded oscillator, whichprovides consistent single-frequency with good amplitude and temporalstability, with representative pulse profiles having a pulse height ofgreater than 1.2 megawatts and a pulse width of about 24 nanosecondsfull width half maximum. Other master oscillator embodiments can be usedas mentioned above. One embodiment of the relaxation pulse seededoscillator is described in our co-pending U.S. Patent Applicationentitled “Self-Seeded Single-Frequency Solid-State Ring Laser, andSingle-Frequency Laser Peening Method and System Using Same,”application Ser. No. 10/696,989, filed on 30 Oct. 2003, which isincorporated by reference as if fully set forth herein. The relaxationpulse seeded oscillator in one embodiment includes a laser resonatorhaving an output coupler and a number of other reflectors defining anoptical ring, preferably having an odd total number of reflectorsincluding the output coupler. A Q-switch and a gain medium are includedin the resonator. A detector is coupled with the resonator to detectoscillation energy in the resonator. A controller is coupled to a sourceof energy for the gain medium, to the Q-switch, and to the detector. Acomponent in the resonator induces loss while building up gain in thegain medium with the source of pump energy, until a gain to loss ratiois achieved that is sufficient to produce a relaxation oscillationpulse. Upon detection of an onset of the relaxation pulse, thecontroller decreases the loss using the Q-switching so that an outputpulse having a single frequency is generated. A set of etalons in theresonator restricts oscillation to a single longitudinal cavity modeduring the onset of the relaxation oscillation pulse. Also, a transversemode limiting aperture is placed in the laser resonator.

A schematic diagram of the two-cell SBS phase conjugator mirror withspatial and temporal control is shown in FIG. 2 (note that the layout inFIG. 2 accepts a beam from the right side, rather than the left as shownin FIG. 1). After making half of the total passes through the laseramplifier(s), the beam enters this system from the right. It then passesthrough either a spherical or cylindrical relay telescope 200. Thisrelay telescope 200 comprises two lenses 201, 202 spaced at the sum oftheir respective focal lengths. The focal region of the relay telescopeis placed at vacuum to prevent optical breakdown in the air. An opticalbaffle 203 consisting of an aperture (or slit in the case of acylindrical telescope) is placed in the vacuum at focus to prevent strayghost beams propagating at slightly different angles from entering theSBS system. In the embodiment shown in FIG. 2, the relay telescope 200includes a vacuum cylinder 204, having a flat, anti-reflective coatingwindow 205 on one end facing lens 201, and lens 202 on the other end. Avacuum port 206 is included for maintaining vacuum inside the cylinder.A baffle 203 is mounted near the telescope focal point in the vacuumcylinder 204. In one embodiment, the relay lenses are 1 and 1.2 meterfocal length cylindrical lenses, respectively, made of fused silica, A/Rcoated (>99.5% transmission) both sides, with a 1.5 degree opticalwedge. The A/R window 205 on the vacuum cell is made with fused silica,and A/R coated both sides. The relay baffle is 2 mm wide slit made ofeither fused silica or Macor (machined ceramic). In alternative systems,a tapered baffle may be used.

The baffle 203 at focus consists of an aperture that only allows theangular extent of the main beam to pass while blocking the angularcomponents associated with the ghosts. In the case of an amplifier suchas a zig-zag amplifier, the primary optical distortions may only be inone beam axis (i.e. vertical or horizontal). In that case, the SBS relaytelescope can use cylindrical lenses to relay only the beam dimensionthat suffers from distortion and in this case, rather than an aperture,the baffle can consist of a slit.

Next to the relay telescope, a beam splitter 207 reflects <1% of theincoming beam to an alignment diagnostic system providing an alignmentfiducial for the laser system. The alignment diagnostic system consistsof a CCD (or other electronic design) video camera 208, which is placedat the exact focus of a lens 209. Mirror 210 is used to direct thesample of the incoming beam diverted by beam splitter 207, into the lens209 and camera 208. By monitoring the position of the focal point on thecamera, the precise alignment angle of the beam through the opticalamplifier system can be monitored and adjusted as needed.

The SBS system includes a collimated cell 212 and a focused cell 213.The first collimated SBS cell consists of a cylinder containing an SBSmedium, and has first and second A/R coated windows 214, 215 on oppositeends through which the input and output beams pass. Only the outsidesurfaces are optically coated since an SBS medium is used which providesa close match in indices of refraction between the fused silica windowsand the SBS medium that is sufficient to reduce reflections from theinside surfaces to acceptably low levels. A beam splitter 216 is placedin between the two SBS cells 212 and 213. It has an approximatereflectivity of 50% at 45 degrees angle of incidence. However, itsreflectivity can be varied over a wide range (±30%) by rotating it byapproximately ±20 degrees. The second SBS liquid cell 213 uses afocusing lens 217 as the input window and, like the windows on the firstcell, only the outside surface has an optical coating. The output end ofthe focused cell is equipped with another A/R coated window 218 throughwhich the small amount of unreflected light passes. Beam dumps 219, 220(simple metal plates) are used to block the portion of the input beamthat is reflected from the pulse width control beam splitter and theunreflected light that transmits through the second cell 213.

A pump 230 and filter 231 are plumbed in series with the first andsecond SBS cells 212, 213 in a preferred system. In alternate systems,the first and second SBS cells can be separately plumbed. The filter inone embodiment has a filter pore size of about 0.1 microns. Such filtersare commercially available from Mykrolis Corporation of Billerica,Mass., including for example the Fluoriline SL-3 Disposable filter. Thepump and filter are adapted to provide in situ filtration of the SBSmedium, to remove particles having a size greater than about 0.1 micronsfrom the medium. The medium can be filtered as needed, but is preferablyfiltered in situ at least once after filling the cells.

In a preferred embodiment of the SBS mirror system for a commerciallaser peening system, the detailed component descriptions are asfollows:

-   -   Alignment beam splitter 214: fused silica, A/R coated both        sides, 1.5 degree optical wedge.    -   Alignment mirror 210: high reflectivity coating (>99.5%        reflection).    -   Alignment diagnostic lens 209: fused silica, 50 cm focal length,        A/R coated both sides.    -   Alignment diagnostic camera: 4×3 mm CCD video sensor.    -   SBS cells: all glass and PTFE (Teflon) construction.    -   A/R windows 207, 215, 218 on SBS cells: fused silica, A/R coated        on outside surfaces, no wedge.    -   Adjustable beam splitter 216: fused silica, A/R coated on one        side, 50% reflection on the other, reflectivity adjustable ±30%        with angle.    -   SBS focusing lens 217: fused silica, 15 cm focal length, A/R        coated outside (convex) surface.    -   Beam dumps 219, 220: roughened aluminum plates.

The SBS medium comprises a material, such as a perfluoro compoundpreferably a perfluorinated liquid, having a negative non-linear indexof refraction less than about 1×10⁻¹² esu. Perfluoro compounds arecommercially available under the trade name Fluorinert, from 3MSpecialty Materials, St. Paul, Minn. Representative Fluorinert materialsinclude FC-72, FC-75 and FC-77. FC-72 is preferred for high powerapplications, having a non-linear gain of about 6.2 GW/cm, Brillouinfrequency shift of about 1.24 GHz, energy threshold of about 2.5 mJ(with a pulse of about 18 nanoseconds), non-linear index of refractionof about −4.7×10⁻¹³ esu, a frequency bandwidth of about 330 MHz, and atime constant of about 0.95 nanoseconds. The material operates reliablywith very high pulse energies, for example pulse energies greater than 2Joules per pulse in the SBS medium, with pulse widths of about 18nanoseconds. In other embodiments, solid state SBS media may be used,including fused silica.

In operation, the incoming laser light that is focused into the secondcell 213 (traveling from right to left in the schematic) reaches asufficiently high power level to exceed the nonlinear SBS threshold. Atthat point, the light begins to reflect from the focused cell 213 andpropagates counter (left to right) to the incoming light. As it passesthrough the first collimated SBS cell 212, it interacts with theincoming beam in a way to cause a large fraction of that incoming beamto be turned around (reflected) in that cell. The light reflected fromthe SBS phase conjugator/mirror (shifted slightly in wavelength)propagates back through the relay telescope and is delivered back intothe amplifier system, as described previously in this document.

Pulse width control is provided as follows. Part of the energy of thepulse proceeds through the collimated cell 212 into the focused cell213. The focused energy in the focused cell 213 reaches threshold morequickly than the energy in the collimated cell 212. When it is reflectedback into the collimated cell 212, it interacts with the main beam toinduce the reflection. The timing of the reflection from the focusedcell 213 is controllable by adjusting the adjustable beam splitter 216.Higher energy will reach threshold more quickly, and vice versa. Thus,by adjusting the amount of energy input to the focused cell 213, usingthe adjustable beam splitter 216 in this embodiment, the timing of theleading edge of the reflected pulse can be adjusted. In effect, thewidth of the reflected pulse is thereby adjusted as well.

Aspects of the intracavity relay telescope 120, in which the high-energypulses traversing the ring are brought to a focus, are illustrated withrespect to FIGS. 3–7. In FIG. 3, it can be seen that the relay telescopeincludes a vacuum chamber 300 with a first relay lens 301 and a secondrelay lens 302 on opposite ends. Near field baffles 304 and 305 areformed on the relay telescope near the lenses 301 and 303. In FIG. 3, analignment aperture 320 on a mount 322, and having a pinhole at the focalpoint 321 of the relay telescope, is mounted on a kinematic mount 308within the vacuum chamber 300. The mount 322 mates with the kinematicmount 308. A vacuum port 307 provides access to the vacuum chamber 300for replacement of the alignment aperture 320. A vacuum port 325provides connection to a vacuum pump by which the chamber is evacuated.

FIG. 4 illustrates the relay telescope 300, in which the alignmentaperture 320 has been replaced by a tapered baffle 309 designed to fiton the kinematic mount 308. In the embodiment shown in FIG. 4,representative components used in the relay telescope include relaylenses having a diameter of 170 millimeters, and a focal length of 100centimeters. The lenses are separated by 200 centimeters. The accessport is formed using a 20 centimeter vacuum conflat flange with anintegral window. The near field baffles positioned near the relay lensesare 12 by 130 millimeter slots in black anodized aluminum. The alignmentpinhole on the alignment aperture is a one millimeter diameter hole on aone millimeter thick stainless steel plate. The tapered baffle isassembled from two machined pieces of white Macor ceramic with a fivecentimeters square aperture at the waist, and tapered walls having aslope of 3 degrees. Characteristics of the tapered baffle are describedin more detail with reference to FIGS. 5–7.

In embodiments of the invention, an alignment method and associatedalignment aperture and baffle hardware are used first for initialalignment of a beam in a multi-pass amplifier, and secondly as a meansto eliminate additional unwanted beams. The hardware contains analignment aperture 320 in the form of a shield with a small hole,referred to as a pinhole aperture, for the initial setup and a taperedbaffle 309, typically made of a high temperature resistant material suchas ceramic. As compared to the small hole in the alignment aperture, thehole in the baffle is a larger single optical channel having a waistnear the focal point 321 and sloping sides, at least near the waist. Thesloping sides enable unwanted beams to be incepted at high angle ofincidence, reducing the fluence loading on the baffle 309.

To accomplish the hardware setup, the vacuum relay telescope 120 is madeto allow access to the central region for placement of the alignment andbaffle hardware. A good means for access to the central region is toweld in a port 307 with removable cover just above the focal point ofthe lenses 301, 303. The telescope can be a tube with relay lensesattached to either end to serve as the vacuum window. Conversely, therelay telescope can be constructed with vacuum windows and externallenses. At the lens focal point, provision is made inside the tube toallow kinematic mounting and alignment of the alignment aperture 320 andsubsequently the baffle 309.

FIG. 5 is a perspective view of the tapered baffle according to oneembodiment of the invention. The baffle includes a solid member 500having an optically transparent channel 501. The optically transparentchannel 501 is formed by boring a hollow through the member 500, in oneembodiment. The optically transparent channel 501 has a waist 502adapted for placement near the focal point in the relay telescope. Theoptically transparent channel 501 has openings 503 and 504 on oppositeends, which are larger than the waist 502. Walls (e.g. 505, 506) of theoptically transparent channel 501 slope from the openings 503, 504 tothe waist 502 relatively gradually. In one embodiment, the openings 503and 504, and the waist 502 are square. In other embodiments, theopenings 503, 504 and the waist 502 have other shapes, such as oval,rectangular or round. The shapes of the waist 502 and of the openings503, 504 of the baffle depend on the characteristics of the beampropagating in the relay telescope, and on the purposes of the baffle.

FIGS. 6 and 7 show a cross-section of the baffle 309. As shown in FIG.6, the optically transparent channel 501 allows beams propagating alongbeam lines 600 and 601. As shown in FIG. 7, off angle beams, such asbeam 602, are intercepted at the sloping walls 604, 605 of the baffle.In this manner, the fluence of the energy striking the baffle is reducedas it is spread out over the low angle. In one embodiment of theinvention, the angle of taper of the walls 604, 605 of the opticallytransparent channel 501 is in the range of 1 to 10 degrees, and in onepreferred embodiment is about 3 degrees.

Thus, both a vertical baffle with a small passage acting as alignmentaperture 320 for determining initial alignment and the elongated,tapered baffle 309 with low sloping sides for intercepting the unwantedbeams are provided with a relay telescope having a kinematic mountadapted for replacement of the alignment aperture and the baffle. Afteralignment the vertical baffle is removed and the system operated withthe elongated baffle. The baffle assemblies fit into the central regionof the relay telescope on kinematic mounts ensuring their accurateinsertion as needed after initial system alignment.

The ceramic baffle 309 can be made of a machineable ceramic such asMacor. It can be made in multiple pieces and bolted together as anassembly. In one alternative embodiment, the ceramic baffle 309 includesa slot for insertion of the vertical alignment pinhole aperture. In thisalternative, a hole is machined in the baffle to allow for visualobservation of beam positions on the vertical alignment aperture whileit is supported in the slot during alignment. In the embodiment shown,the alignment aperture 320 and the baffle 309 are separate assembliesadapted for mounting on the same kinematic mount within the vacuumchamber.

In a ring relay amplifier or a regenerative amplifier system, a lightbeam to be amplified typically passes through the gain media and therelay lenses multiple times. Switching of beams into and out of the ringis typically accomplished by means of polarization rotation andreflection off (or transmission through) a polarizing beam splitter. Inthe course of multiple passes, stray reflections can be generated off ofoptical surfaces and propagate back through the gain medium and therelay lenses. Additionally, the polarization switching in general is not100% efficient and also results in residual beams passing through andbeing amplified by the gain medium. Both the stray beams and theresidual beams can produce high intensity, damaging beams if notproperly intercepted.

By intentionally tipping the multi-pass alignment away from thecondition of overlapping alignment, the individual beams will come tofocus at different transverse points in the focal plane. This creates acondition at the focus where the desired beams can be allowed to passand the unwanted ones blocked. However, using a vertical blocking baffleto stop beams will not in general work because the beam intensity is sohigh at the focus that even the weaker unwanted beams will ablatematerial and make a hole through the baffle. These beams are preventedfrom ablating material by building a tapered baffle with extended,sloping sides within the baffle aperture. By proper arrangement of thefocused beams, unwanted beams can be made to hit the sloping bafflesides, spreading their energy harmlessly over a large area.

FIGS. 8 and 9 illustrate aspects of the relay telescope 180 which isused to relay an output pulse to target delivery optics, which conditionand direct the output pulses to a target work piece. The relay telescope180 includes a vacuum chamber 181 having relay lenses 182 and 183 onopposite ends thereof. A vacuum port 184 is coupled to a vacuum system.Lenses 185 and 186 schematically represent target delivery optics whichfocus the pulses on a target surface 187. The baffle 189 is includedwithin the vacuum chamber 181. Viewing port 190 allows viewing of theaperture 189 during alignment of the telescope 180. The telescope 180 isused for transferring the output pulses over significant distances, andmay be one or two meters long in a representative system. The baffle 189may be an extended baffle as illustrated, or it may be formed on aceramic plate with a pinhole aperture. In the extended baffleembodiment, the length of the baffle may be at least 10 and preferablygreater than 100 times the spot size at focus, in order to block in-linereflections which are out of focus. The extended baffle may beimplemented using a single member with a tube shaped aperture, or by asequence of aligned plates having pinholes formed therein.

FIG. 9 shows one implementation of the relay telescope 180 made with asimple tube 900 with a vacuum pumping port 903 and input and outputflanges 901 and 902 that can hold relay lenses. Alternatively theflanges can hold windows with the relay lenses placed external to thetube. Viewing port 904 is mounted adjacent an access port 905. Theaccess port 905 allows for insertion, removal and manipulation of thebaffle 189.

At the focal point of the relay lenses, the input beam will form a tightfocus as it propagates to the target. Collimated light enters the relaytelescope, passes through a focus and then is collimated after passingthrough the output relay lens. Reflected light from the target and fromany optical surfaces between the relay telescope and target willpropagate back toward the relay telescope. However, in general thislight will not focus at the same axial or transverse point in the relaytelescope. Thus, baffle 189 with a small hole just large enough toeasily pass the focused light propagating to the target can blockreflected light from propagating back to the laser. The return lightwill in general not focus exactly at the position of the incoming holeand thus be blocked from returning. In some alternatives, the baffle 189can be extended as shown in the drawing, with an internal hole justlarge enough to pass the main, forward going beam. Reflected light fromother optical surfaces (ghost light) will not focus at the relaytelescope baffle and thus will be significantly attenuated by the ratioof the aperture size of the baffle hole to the largest spot size of thebeam within the extended baffle. A viewing port 904 is added to therelay telescope to aid in aligning the system, allowing the input beamto be tilted to precisely pass through the aperture at focus. Toadditionally ensure that reflected light cannot propagate back from thetarget to the laser, the target positioning is programmed so that itssurface normal is always oriented a few degrees or more off of pointingdirectly back along the optical axis. This way the majority of thereflected beam axis will propagate back transversely off of the incomingoptic axis and will not pass the baffle system. Since much of thereflected light will be of a different focal length, it will beproportionally blocked and thus not have a tendency to ablate throughthe central baffle as would be the case without an extended bafflesetup.

FIG. 10 is a simplified diagram of a production system for laser peeningsurfaces of work pieces using the present invention. The productionsystem includes a low vibration laser table 250 on which a masteroscillator-power amplifier MOPA system 251 is mounted. In a preferredsystem, the MOPA system is implemented as illustrated in FIG. 1 above.The relay telescope 180 shown in FIG. 1 extends from the laser table 250to a second table 252 supporting diagnostics and target delivery optics.The first table 250 and the second table 251 are positioned within acleanroom 260. A power supply 261 is coupled to the laser table 250.Also, a pulse forming network PFN 262, preferably located outside thecleanroom 260 is electrically coupled to the electro-optic components onthe laser table 250. Cooling water from source 263 is provided into thecleanroom 260 for cooling components of the MOPA 251. The targetdelivery optics on table 252 shape and direct the output pulses into arobot cell 253, outside the cleanroom 260. The robot cell 253 includes arobot 270 with a robot arm 271, used for manipulating work pieces, suchas jet turbine blades, to receive the pulses in a laser peeningoperation.

A laser peening system delivers many pulses of high intensity laserlight to a metal target. In the course of processing with laser peening,the metal target is caused to be oriented at many different angles withregard to the incoming beam and a high probability exists that light canbe reflected directly back into the laser system. This intense reflectedlight can potentially damage laser components if it is allowed to reachthe amplifier and optics. To prevent this situation, the relay telescope180 with a baffle 189 placed at the focus is provided. With anappropriately sized hole in the baffle, most reflected light isprevented from propagating back to the laser.

In summary, a two-cell liquid SBS phase conjugator/mirror has beendesigned for use in high-pulse-energy solid-state lasers configured in amaster-oscillator power-amplifier (MOPA) geometry. In particular, it isoptimized for use in pulsed laser systems for commercial laser peeningsystems. It incorporates a number of very important and specificfeatures to provide spatial and temporal control of the beam reflectedfrom the SBS system. Relay imaging from the aperture of theoptical-amplifier to the entrance to the phase-conjugator preventswavefront distortions from free-propagating and causing distortion inthe irradiance distribution in the beam. A baffle in the relay telescopeprevents stray low power beams from entering the SBS phase-conjugatemirror and being reflected. The phase-conjugated beam is generated in afocused liquid SBS cell, and once above the SBS threshold, most of thelaser power is then reflected in the collimated SBS cell. An easilyadjustable beam splitter between the two cells is used to vary thethreshold in the focused cell and provides a way of adjusting the pulseduration of the reflected pulse. Alignment diagnostics built into theSBS system provide verification of the alignment of the overallmulti-passed amplifier beam train.

The SBS phase-conjugation system described here incorporates a far-fieldalignment diagnostic so that the pointing angle through the entireamplifier system, all the way to the SBS mirror, can be checked andmaintained. This is implemented by a very low loss beam splitter placedbetween the first SBS cell and the SBS relay telescope. A small sampleof the beam (<1%) is directed through a diagnostic lens, and a CCD (orother electronic variety) video camera is placed at the exact focus ofthe diagnostic lens. Adjusting the optical system to maintain thefocused spot at approximately the same location from day-to-day ensuresthat the basic alignment is maintained.

For a laser processing application such as laser peening or peenforming, it is important that the laser pulses have the correct pulseduration which depends on the type and thickness of material to betreated. In this invention, we use a two-cell SBS phase-conjugationsystem with a very important and significant change to the standardapproach used in past work. The two-cell system has been shown to bevery useful for high energy SBS phase conjugation, where the process offocusing a high energy pulse into a simple SBS cell can lead to opticalbreakdown (an undesirable spark) at the focal point. The addition of asecond collimated cell in front of the focused cell can alleviate thisproblem by causing much of the incoming energy to be reflected, bynonlinear SBS amplification, in the collimated cell, before evenreaching the focused cell. Embodiments of the invention take advantageof the fact that the efficiency of the nonlinear SBS process is notstrongly dependent on how much energy is actually reflected from thefocused cell because of nonlinear gain saturation in the collimatedcell. Therefore, an adjustable attenuator can be added between the twocells to vary the energy that reaches the second focused cell. Bydecreasing the energy in the focused cell, the nonlinear SBS threshold(point in the temporal profile before which no reflection occurs) can bedelayed, thus shortening the pulse duration of the reflected pulse. Inthis way, fine-adjustment of the laser output pulse duration can beachieved by simply adjusting this variable loss in between the cells.Variable loss is accomplished in embodiments of the invention with apartially reflective beam splitter whose effective reflectivity is afunction of the incidence angle of the beam on its surface. Simplyrotating the beam splitter adjusts the energy reaching the focused celland therefore adjusts the output pulse duration of the entire lasersystem.

An important aspect of this invention is the control of the nonlinearindex properties of the SBS phase conjugation medium, particularly forsystems with high energy pulses on the order of 2 joules per pulse atthe SBS medium. We have recognized that the liquid medium used in theSBS phase conjugation cells may significantly contribute to theaccumulation of nonlinear index errors (referred to in the art as theB-integral). Having recognized this, we have replaced the liquids suchas acetone or carbon tetrachloride with a perfluoro compound which has asmaller nonlinear index of refraction, and under the laser conditionsrequired for a laser peening system, eliminates previous problems causedby self-focusing damage sometimes observed after extended laseroperation. Although we believe that perfluoro compounds have beeninvestigated by others for use in SBS cells, we have invented a highenergy SBS cell based on such use of such compounds. In addition, theSBS medium is filtered, in situ in some embodiments, to removeparticulates having a particle size greater than about 0.1 microns.

This SBS phase-conjugator system is the optimal choice for use inhigh-pulse-energy solid-state MOPA (master-oscillator power-amplifier)laser systems. It has application in other laser systems, such as lasersystems incorporating nonlinear frequency conversion such as in doubledand tripled lasers, Raman frequency conversion, and pumping OPOs(optical parametric oscillators) and OPAs (optical parametricamplifiers). Examples of commercial applications are in laser peening,laser peen forming, laser peen marking, and laser annealing of metalsand semiconductors, and other materials processing such as cutting,welding, heat treating, UV light generation and treatment ofsemiconductors.

This SBS phase-conjugator design is particularly well suited tostressful environments in industrial manufacturing and other lasersystems where high stability in the presence of temperature variationsand mechanical vibrations are present.

In combination with the SBS mirror system described above for high powerproduction laser systems, an inventive baffle system is placed at thefocus of an intracavity relay telescope in a high power multi-pass lasersystem. The relay telescope includes a kinematic mount adapted to mounta first baffle with a pinhole aperture to enable an exact pre-alignmentof the forward and backward traveling beams, and to mount a replacementsecond tapered baffle element that has a much larger hole and speciallydesigned sloping sides to stop and scatter unwanted light beams of highfluence (energy per square cm). The pinhole baffle enables properoffsetting of the forward and backward beams and is designed to beremovable. The second tapered baffle element serves as a means toeffectively stop and absorb or scatter the light from residualreflections occurring from optics and light not fully removed duringoutput polarization switching. This light in prior art systems isre-amplified to damaging levels as it transits the system and needs tobe removed for damage free operation. This hardware setup of a dualelement alignment pinhole and baffle system allows precise and correctalignment of the optical system through the relay telescope and at thesame time eliminates unwanted beams that could be destructive.

Embodiments of this invention also include an optical system thatincludes an external relay telescope with a center baffle for greatlyreducing reflected light from the target. The relay imaging system, asdescribed in U.S. Pat. No. 6,198,069 “Laser beam temporal and spatialtailoring for laser shock processing” by L. A. Hackel and C. B. Dane,creates a near field image plane of the laser output at the targetsurface. By placing an additional relay telescope with baffle upstreamof the imaging hardware, reflected target light can be almost completelyeliminated from back reflection.

While the present invention is disclosed by reference to the preferredembodiments and examples detailed above, it is to be understood thatthese examples are intended in an illustrative rather than in a limitingsense. It is contemplated that modifications and combinations willreadily occur to those skilled in the art, which modifications andcombinations will be within the spirit of the invention and the scope ofthe following claims.

1. A system for applying a laser beam to work pieces, comprising: alaser system producing an output beam; target delivery optics arrangedto deliver said output beam to a target work piece; a relay telescopehaving a telescope focal point in a beam path between the laser systemand the target delivery optics which relays an image between an imagelocation near an output of the laser system and an image location nearsaid target delivery optics; and a baffle including an opening at thetelescope focal point large enough to easily pass the output beampropagating to the target, and small enough to block off angle and outof focus back reflections from the target delivery optics, wherein saidlaser system includes: a gain medium; a polarization rotator; a passivepolarizer; a plurality of reflectors configured to define an opticalpath through the gain medium, the passive polarizer, and thepolarization rotator; a phase conjugator configured to receive a beamfrom the optical path after the pulse has proceeded one or more transitsthrough the optical path, the phase conjugator further configured toreturn the beam with reversed phase to the optical path to proceed anequal number of transits of the optical path in an opposite directionbefore exiting the optical path at said passive polarizer; and anintra-cavity relay telescope having a telescope focal point, between thegain medium and the passive polarizer, which is used for relaying imagesbetween the gain medium and a location near the output of the lasersystem.
 2. A system for applying a laser beam to work pieces,comprising: a laser system producing an output beam; target deliveryoptics arranged to deliver said output beam to a target work piece; arelay telescope having a telescope focal point in a beam path betweenthe laser system and the target delivery optics which relays an imagebetween an image location near an output of the laser system and animage location near said target delivery optics; and a baffle having anopening at the telescope focal point and the output beam has a spot sizeat the opening, wherein said baffle comprises a tapered baffle withsurface which tapers away from the opening in at least one direction,and said surface has a length that is at least 10 times the spot size atthe opening.
 3. A system for applying a laser beam to work pieces,comprising: a laser system producing an output beam; target deliveryoptics arranged to deliver said output beam to a target work piece; arelay telescope having a telescope focal point in a beam path betweenthe laser system and the target delivery optics which relays an imagebetween an image location near an output of the laser system and animage location near said target delivery optics; and a baffle at thetelescope focal point wherein, said relay telescope comprises: a firstrelay lens; a second relay lens; a vacuum chamber between the first andsecond relay lenses, the first and second relay lenses focusing beams atthe telescope focal point within the vacuum chamber; a mount within thevacuum chamber, adapted to secure the baffle near the telescope focalpoint; a view port on the vacuum chamber providing a view of the bafflefor alignment; and an access port on the vacuum chamber, adapted forinsertion and removal of the beam baffle.
 4. A system for applying alaser beam to work pieces, comprising: a laser system producing anoutput beam; target delivery optics arranged to deliver said output beamto a target work piece; a relay telescope having a telescope focal pointin a beam path between the laser system and the target delivery opticswhich relays an image between an image location near an output of thelaser system and an image location near said target delivery optics; anda baffle at the telescope focal point wherein said output beam comprisespulses having a pulse width of less than 30 nanoseconds and energygreater than 10 joules/pulse on the target work piece.
 5. A system forapplying a laser beam to work pieces, comprising: a laser systemproducing an output beam; target delivery optics arranged to deliversaid output beam to a target work piece; a relay telescope having atelescope focal point in a beam path between the laser system and thetarget delivery optics which relays an image between an image locationnear an output of the laser system and an image location near saidtarget delivery optics; and a baffle at the telescope focal point,wherein said laser system includes: a gain medium; a polarizationrotator; a passive polarizer; a plurality of reflectors configured todefine an optical path through the gain medium, the passive polarizer,and the polarization rotator; and a phase conjugator configured toreceive a beam from the optical path after the pulse has proceeded oneor more transits trough the optical path, the phase conjugator furtherconfigured to return the beam with reversed phase to the optical path toproceed an equal number of transits of the optical path in an oppositedirection before exiting the optical path at said passive polarizer; afirst intra-cavity relay telescope having a first intra-cavity telescopefocal point, between the gain medium and the passive polarizer, which isused for relaying images between the gain medium and a location near theoutput of the laser system, including a first intra-cavity baffle nearthe telescope focal point; and a second intra-cavity relay telescopehaving a second intra-cavity telescope focal point, between the passivepolarizer and the phase conjugator, which is used for relaying images ofan output of the gain medium between a location near the passivepolarizer and a location at the phase conjugator, including a secondintra-cavity baffle near the second intra-cavity telescope focal point.6. A system for laser shock peening work pieces, comprising: a lasersystem producing an output beam comprising pulses; a work piece robotcell, which positions work pieces to receive the output beam andconditions the work pieces for laser shock peening; target deliveryoptics ranged to deliver said output beam to a target work piece; arelay telescope having a telescope focal point in a beam path betweenthe laser system and the target delivery optics, which relays an imagebetween an image location near an output of the laser system and animage location near said target delivery optics; and a baffle includingan opening at the telescope focal point large enough to easily pass theoutput beam propagating to the target, and small enough to block offangle and out of focus back reflections from one or both of the targetdelivery optics and the work piece robot cell.
 7. The system of claim 6,wherein said laser system includes: a gain medium; a polarizationrotator; a passive polarizer; a plurality of reflectors configured todefine an optical path through the gain medium, the passive polarizer,and the polarization rotator; and a phase conjugator configured toreceive a beam from the optical path after the pulse has proceeded oneor more transits through the optical path, the phase conjugator furtherconfigured to return the beam with reversed phase to the optical path toproceed an equal number of transits of the optical path in an oppositedirection before exiting the optical path at said passive polarizer; andan intra-cavity relay telescope having a telescope focal point, betweenthe gain medium and the passive polarizer, which is used for relayingimages between the gain medium and a location near the output of thelaser system.
 8. The system of claim 6, wherein said baffle comprises apinhole baffle.
 9. The system of claim 8, wherein said output beamcomprises pulses having a pulse width of less than 30 nanoseconds andenergy greater than 10 joules/pulse on the target work piece.
 10. Asystem for laser shock peening work pieces, comprising: a laser systemproducing an output beam comprising pulses; a work piece robot cell,which positions work pieces to receive the output beam and conditionsthe work pieces for laser shock peening; target delivery optics arrangedto deliver said output beam to a target work piece; a relay telescopehaving a telescope focal point, in a beam path between the laser systemand the target delivery optics, which relays an image between an imagelocation near an output of the laser system and an image location nearsaid target delivery optics; and a baffle having an opening having awidth at the telescope focal point to block off angle and out of focusback reflections from one or both of the target delivery optics and thework piece robot cell, wherein said baffle comprises a tapered bafflewith a surface which tapers away from the opening in at least onedirection, and said surface has a length between 10 and 100 times thewidth of the opening.
 11. A system for laser shock peening work pieces,comprising: a laser system producing an output beam comprising pulses; awork piece robot cell, which positions work pieces to receive the outputbeam and conditions the work pieces for laser shock peening; targetdelivery optics ranged to deliver said output beam to a target workpiece; a relay telescope having a telescope focal point, in a beam pathbetween the laser system and the target delivery optics, which relays animage between an image location near an output of the laser system andan image location near said target delivery optics; and a baffle at thetelescope focal point to block off angle and out of focus backreflections from one or both of the target delivery optics and the workpiece robot cell, wherein said relay telescope comprises: a first relaylens; a second relay lens; a vacuum chamber between the first and secondrelay lenses, the first and second relay lenses focusing beams at thetelescope focal point within the vacuum chamber; a mount within thevacuum chamber, adapted to secure the baffle near the telescope focalpoint; a view port on the vacuum chamber providing a view of the bafflefor alignment; and an access port on the vacuum chamber, adapted forinsertion and removal of the beam baffle.
 12. A system for laser shookpeening work pieces, comprising: a laser system producing an output beamcomprising pulses; a work piece robot cell, which positions work piecesto receive the output beam and conditions the work pieces for lasershock peening; target delivery optics arranged to deliver said outputbeam to a target work piece; a relay telescope having a telescope focalpoint, in a beam path between the laser system and the target deliveryoptics, which relays an image between an image location near an outputof the laser system and an image location near said target deliveryoptics; and a baffle at the telescope focal point to block off angle andout of focus back reflections from one or both of the target deliveryoptics and the work piece robot cell, wherein said laser systemincludes: a gain medium; a polarization rotator; a passive polarizer; aplurality of reflectors configured to define an optical path through thegain medium, the passive polarizer, and the polarization rotator; and aphase conjugator configured to receive a beam from the optical pathafter the pulse has proceeded one or more transits through the opticalpath the phase conjugator further configured to return the beam withreversed phase to the optical path to proceed an equal number oftransits of the optical path in an opposite direction before exiting theoptical path at said passive polarizer; a first intra-cavity relaytelescope having a first intra-cavity telescope focal point, between thegain medium and the passive polarizer, which is used for relaying imagesbetween the gain medium and a location near the output of the lasersystem, including a first intra-cavity baffle near the telescope focalpoint; and a second intra-cavity relay telescope having a secondintra-cavity telescope focal point, between the passive polarizer andthe phase conjugator, which is used for relaying images of an output ofthe gain medium between a location near the passive polarizer and alocation at the phase conjugator, including a second intra-cavity bafflenear the second intra-cavity telescope focal point.
 13. A method forlaser shock peening a target work piece, comprising: coupling a seedpulse into a ring shaped optical path including an amplifying medium;first relaying an image of an output of the amplifying medium to SBSphase conjugation system; phase reversing the pulse in the SBS phaseconjugation system after one or more transits through the ring in whichthe pulse traverses the amplifying medium; second relaying an image ofthe output of the amplifying medium to an output coupler, after thepulse traverses the amplifying medium in an equal number of transitsthrough the ring in an opposite direction to provide a wavefrontcorrected output pulse; coupling the wavefront corrected output pulsecomprising the image of the output of the amplifying medium out of thering at the output coupler, and controlling a pulse width of thewavefront corrected output pulse by controlling a threshold of said SBSphase conjugation system; third relaying an image of the wavefrontcorrected output pulse via a relay telescope to target delivery optics;delivering the wavefront corrected output pulse to the target workpiece; and blocking back reflections using a baffle in the relaytelescope.
 14. The method of claim 13, wherein said SBS phaseconjugation system comprises a collimated SBS cell and a focused SBScell in the cavity.
 15. The method of claim 13, wherein said SBS phaseconjugation system comprises a collimated SBS cell and a focused SBScell in the cavity, and said controlling the pulse width includesdiverting a controlled amount of energy from said pulse out of thecavity between the collimated SBS cell and the focused SBS cell tocontrol said threshold.
 16. The method of claim 13, wherein said SBSphase conjugation system includes an SBS medium in said cavity, the SBSmedium comprising a compound having an non-linear index of refraction ofless than about 10⁻¹² esu.
 17. The method of claim 13, wherein said SBSphase conjugation system includes an SBS medium in said cavity, andincluding filtering said SBS medium in situ to remove particles having asize greater than about 0.1 microns.
 18. The method of claim 13, whereinsaid SBS phase conjugation system includes a collimated SBS cell and afocused SBS cell in the cavity; and aligning the optical cavity using analignment fiducial between the collimated SBS cell and the focused SBScell.
 19. The method of claim 13, wherein said first and second relayingincludes using at least one relay telescope having an intra-cavitytelescope focal point having a baffle at said intra-cavity telescopefocal point to block off angle beams.